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Harmonic drive - How it works

Components

The basic components of the flat-type gear system are the Wave Generator and three gearwheels - the Flexspline, Circular Spline and Dynamic Spline.

Components of the Micro Harmonic Drive

The Wave Generator consists of a sun gear, typically connected to the motor shaft, and two elastically deformable planet gears. The teeth of the planet gears engage with the internal teeth of the Flexspline, which also features external teeth that engage with the Circular and Dynamic Spline.

The Flexspline is a thin-walled elastically deformable ring, that adopts the elliptical shape of the Wave Generator. The external teeth of the Flexspline engage with the internal teeth of both the Circular Spline and the Dynamic Spline.

The Circular Spline is an internally toothed ring gear and engages with the Flexspline at both ends of the major elliptical axis of the Wave Generator. The Circular Spline possesses two teeth more than the Flexspline.

The Dynamic Spline is an internally toothed ring gear with the same number of teeth as the Flexspline. This component rotates in the same direction and with the same speed as the Flexspline and is used as output element when the gear is used as a speed reducer.

Principle of Operation

Operating principle - Micro Harmonic Drive

The Micro Harmonic Drive gear is based on a unique principle of operation. When used as a speed reducer, the Wave Generator acts as the input element. By means of the planet gears the Wave Generator deforms the Flexspline elliptically, such that it engages with both internally toothed ring gears, the Circular Spline and the Dynamic Spline. The rotation of the planet gears of the Wave Generator causes the major elliptical axis and thereby the regions of tooth contact to rotate relative to the fixed Circular Spline.

Because the Flexspline possesses two teeth less than the Circular Spline, for each 180° clockwise movement of the Wave Generator, the Flexspline moves counterclockwise by one tooth relative to the Circular Spline. Each complete clockwise rotation of the Wave Generator results in the Flexspline moving counterclockwise by two teeth from its previous position relative to the Circular Spline. The Dynamic Spline rotates in the same direction and with the same speed as the Flexspline and is used as the output element.

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